Tuesday 3 July 2012

Forklift maintenance and repair services:




The maintenance and repair services in the world are in great demand now days. Everywhere and every now and then we require one or the other maintenance or repair services else the quality of goods is degraded very easily and the goods or the services promoted by a single person or the company go into losses. This thing can prove to be very disastrous for a person. The concept of forklift maintenance and repair services is very crucial and even important for the development of such services provided by various service providers.
Reliability centered maintenance is an engineering framework that enables the definition of a complete maintenance regime. It regards maintenance as the means to maintain the functions a user may require of machinery in a defined operating context. As a discipline it enables machinery stakeholders to monitor, assess, predict and generally understand the working of their physical assets. This is embodied in the initial part of the RCM process which is to identify the operating context of the machinery, and write a Failure Mode Effects and Criticality Analysis (FMECA). The second part of the analysis is to apply the "RCM logic", which helps determine the appropriate maintenance tasks for the identified failure modes in the FMECA. Once the logic is complete for all elements in the FMECA, the resulting list of maintenance is "packaged", so that the periodicities of the tasks are rationalized to be called up in work packages; it is important not to destroy the applicability of maintenance in this phase. Lastly, RCM is kept live throughout the "in-service" life of machinery, where the effectiveness of the maintenance is kept under constant review and adjusted in light of the experience gained
Maintenance, repair, and operations
(MRO) or maintenance, repair, and overhaul involve fixing any sort of mechanical, plumbing or electrical device should it become out of order or broken (known as repair, unscheduled or casualty maintenance). It also includes performing routine actions which keep the device in working order (known as scheduled maintenance) or prevents trouble from arising (preventive maintenance). MRO may be defined as, "All actions which have the objective of retaining or restoring an item in or to a state in which it can perform its required function. The actions include the combination of all technical and corresponding administrative, managerial, and supervision actions."
MRO operations can be categorized by whether the product remains the property of the customer, i.e. a service is being offered, or whether the product is bought by the reprocessing organization and sold to any customer wishing to make the purchase. (Guadette, 2002)
The former of these represents a closed loop supply chain and usually has the scope of maintenance, repair or overhaul of the product. The latter of the categorizations is an open loop supply chain and is typified by refurbishment and remanufacture. The main characteristic of the closed loop system is that the demand for a product is matched with the supply of a used product. Neglecting asset write-offs and exceptional activities the total population of the product between the customer and the service provider remains constant.
In telecommunication, commercial real estate and engineering in general, the term maintenance has the following meanings:
  1. Any activity – such as tests, measurements, replacements, adjustments and repairs — intended to retain or restore a functional unit in or to a specified state in which the unit can perform its required functions.
  2. For material — all action taken to retain material in a serviceable condition or to restore it to serviceability. It includes inspection, testing, servicing, and classification as to serviceability, repair, rebuilding, and reclamation.
  3. For material — all supply and repair action taken to keep a force in condition to carry out its mission.
  4. For material — the routine recurring work required to keep a facility (plant, building, structure, ground facility, utility system, or other real property) in such condition that it may be continuously used, at its original or designed capacity and efficiency for its intended purpose.
             Manufacturers and Industrial Supply Companies often refer to MRO as opposed to Original                                                                                                                                                                           Equipment Manufacturer (OEM). OEM includes any activity related to the direct manufacture of goods, where MRO refers to any maintenance and repair activity to keep a manufacturing plant running.
Industrial supply companies can generally be sorted into two types:
  • The ones who cater to the MRO market generally carry a broad range of items such as fasteners, conveyors, cleaning goods, plumbing, and tools to keep a plant running.
  • OEM supply companies generally provide a smaller range of goods in much larger quantities with much lower prices, selling materials that will be regularly consumed in the manufacturing process to create the finished item.
Generally speaking, there are two types of maintenance in use: preventive maintenance, where equipment is maintained before break down occurs. This type of maintenance has many different variations and is subject of various researches to determine best and most efficient way to maintain equipment. Recent studies have shown that Preventive maintenance is effective in preventing age related failures of the equipment. For random failure patterns which amount to 80% of the failure patterns, condition monitoring proves to be effective. Corrective maintenances where equipment is maintained after break down. This maintenance is often most expensive because worn equipment can damage other parts and cause multiple damage. Reliability maintenance, often known as RCM, is a process to ensure that assets continue to do what their users require in their present operating context.
 Forklift maintenance inGurgaon provides all these wonderful opportunities to its customers .the information is taken from Wikipedia.

6 comments:

  1. Ravi,
    Where do you live? I am in Texas and have been looking for a good forklift serviceman to come work on my forklift.

    ReplyDelete
  2. Thanks for the information. I've been looking for a forklift service for quite some time now.

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  3. This is good to know. Just in case I ever rent a forklift service, and it breaks on me, I can do some sort of repair before turning it back in, and that way I won't have to pay any extra.

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